Lexus ES Georgetown Assembly
Plug plate training tests workers skills on correctly centering plug plates to prevent wind noise.
Lexus ES Georgetown Assembly
Yellow light on electric fastening tool indicates incorrectly torqued grommet and bolt.
Lexus ES Georgetown Assembly
Kentucky-built ES alongside Japan-built ES under bright display lights.
Lexus ES Georgetown Assembly
Folding perfect origami cat, one handed with non-dominant hand, first step in stitching training.
Lexus ES Georgetown Assembly
A skipped stitch on ES's instrument panel is one of hardest mistakes to spot during stitching training.
Lexus ES Georgetown Assembly
Suction-cup table a Lexus Georgetown kaizen, creates wavy distortions in door panel for training purposes.
Lexus ES Georgetown Assembly
Oil applied to vertically hung door panel under bright lights to bring out deformation in sheet metal.